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HINKTON Disk-X® Fine Bubble Disc Diffuser
HINKTON Disk-X® Fine Bubble Disc Diffuser
HINKTON Disk-X® Fine Bubble Disc Diffuser1
HINKTON Disk-X® Fine Bubble Disc Diffuser3
HINKTON Disk-X® Fine Bubble Disc Diffuser2

Disk-X® Fine Bubble Disc Diffuser for Efficient Wastewater Aeration

High-performance membrane diffuser designed to improve oxygen transfer efficiency, reduce aeration energy consumption, and provide reliable biological treatment performance for municipal and industrial wastewater applications.

  • 7″, 9″ and 12″ diffuser options
  • Available with EPDM, silicone, or PTFE-coated EPDM membranes.
  • Support Plate Material: ABS or Glass-Fibre-Reinforced Polypropylene (PP+GF)
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Main Benefits

  • Reliable and stable in operation
  • Low head loss, high efficiency, which means low operation cost, SOTE up to 40%
  • Complete product line of 7-inch, 9-inch, and 12-inch diffusers
  • Industry standard size and shape, interchangeable with other systems
  • Affordable, efficient membrane technology
  • Suitable for both continuous and non-continuous aeration processes
  • Replace membrane by hand easily

Main Design Features

  • High quality membrane material reduces shrinkage and hardening, providing durable performance.
  • Special membrane perforation provides even air distribution.
  • Support plate is made from reinforced polypropylene which ensures product has sufficient strength along with excellent toughness.
  • Check valve structure design prevents the backflow of sewage sludge;

Connection Fittings for Round and Rectangular Aeration Headers

Disk-X® versatile connection options for round and rectangular headers. It can be installed on round pipes with saddle seats or saddle connectors to meet different engineering requirements, and it can also be installed on square pipes by means of adapters.

With industrial-standard thread, Disk-X® diffuser can be interchanged with other systems.

Disk-X® Installation Applications

Key characteristics

Parameter Unit Data Parameter Unit Data
Service area ㎡ 0.2-1 SOTR Kg02/h 0.45
Best air flow m³/h 3 Thread 3/4
Design air flow m³/h 1.5-5.5 Membrane Mm 2±0.1
Maximum air flow m³/h 8 Punching Qty Mm 5800
SOTE % >38% Punching Size Mm 1
RL pa <2560 Bubble Diameter Mm 1-2

Technical Specifications

Item Specification
Size 7″, 9″, 12″
Membrane EPDM / Silicone
Support Plate PP + GF
Pipeline UPVC / SS304 / SS316
Header Type Round / Rectangular
Application Municipal & Industrial Wastewater Treatment

Application

  • Conventional activated sludge process (eg: Plug flow, fully mixed, circulating tanks, single and multi-stage…)
  • Activated sludge process (eg: A2O, AO)
  • Activated sludge process – intermittent operation (eg: SBR, CSBR)
  • Activated sludge process with high amount of solid matters (MBR)
  • Combination of fixed bed and activated sludge (IFAS)
  • Floating fixed bed (MBBR)
  • Nitrogen decomposition – deamonification process (DEMON)

What we can offer?

  • Reliable products tested by hundreds of wwt project.
  • Provide product selection suggestions. Our experience in the sewage industry enables us to better understand customers’ needs. By combining technical requirements with customers’ actual demands, we put forward comprehensive suggestions to help customers make better choices.
  • Technical support for assistance with aeration system design and calculation.
  • Customized services.
  • After-sales service feedback within 7hours.

Why Choose Disk-X®

1. Efficient Oxygen Transfer Performance

2. Stable Long-Term Operation

3. Flexible Material Selection

Available options:EPDM membrane/Silicone membrane

4. Easy Integration and Replacement

        Compatible with various:

  1.  UPVC pipelines
  2.   SS304 pipelines
  3. SS316 pipelines

    Suitable for:New WWTP/Retrofit projects

FAQ

How do I choose between 7-inch, 9-inch and 12-inch diffusers?
The right size depends on the tank design, airflow demand and operating conditions. Submit your project data to HINKTON for selection support.
What information is required for diffuser selection?
Please provide the treatment capacity, tank dimensions, water depth, biological process, blower airflow and required oxygen transfer efficiency.
Can Disk-X® replace existing disc diffusers?
Yes. Disk-X® can replace many common diffuser brands after confirming the diffuser diameter, thread specification and wastewater characteristics. Existing bottom piping can often be retained.
How do I choose between EPDM and silicone membranes?
EPDM is commonly used for municipal wastewater. Silicone may be suitable for selected industrial wastewater, higher temperatures or special chemical conditions.
Can the existing blower be reused?
In many cases, yes. HINKTON reviews the blower airflow, pressure and operating load to confirm compatibility. Minor adjustments may sometimes be required.
How should disc diffusers be inspected and cleaned?
Regularly check bubble distribution and blower pressure. Use air purging or low-pressure water for light fouling, and suitable chemical cleaning for scale, oil or grease. Replace damaged or poorly performing diffusers.

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